Advanced Flux Application and Thermal Management System

Thermal optimization occurs in our three-zone forced hot air convection preheater. Each zone offers independent temperature control, enabling precise thermal profiling for proper flux activation and optimal solder wetting. For assemblies requiring additional thermal control or those sensitive to top-bottom temperature differentials, an optional top-side preheater provides enhanced profiling capabilities.

The 32.400 features an advanced automated flux application system designed for optimal coverage and control. Its precision spray nozzle, mounted on a reciprocating Y-axis drive, automatically adjusts to PCB dimensions for consistent, accurate flux application. The high-precision, low-pressure atomizer ensures superior coating and thorough through-hole penetration.

For maximum production flexibility, our dual spray fluxer option enables instant switching between flux types without cleaning or contamination concerns. The system features separate components - including dedicated nozzles, tanks, and lines - ensuring no cross-contamination between different flux chemistries.

Wave Soldering Technology with Unmatched Versatility

Our dual-wave soldering system offers precision and adaptability to meet all your assembly requirements. Driven by two powerful 1/4 HP motors with transducer control, it ensures precise wave height regulation for consistent, high-quality soldering results.

The chip wave generates a turbulent crest for thorough solder coverage, effectively eliminating skips and defects. Following this, the main wave enhances joint quality by efficiently removing excess solder, reducing bridging and buildup.

For added flexibility, operators can disable the chip wave via the user interface when working with non-SMT boards. Additionally, our oscillating wave option improves hole fill and minimizes bridging on complex boards across various technologies.

With a standard 410 mm (16") wave width, the system also includes an optional wave reducer to accommodate specific PCB dimensions and minimize dross formation. Smart features such as board interval sensing and an energy-saving standby mode further enhance efficiency while reducing dross.

Dual-Solder Capability with Rapid Changeover Technology

The Manncorp 32.400 offers outstanding versatility with its advanced solder pot system. Its standard setup includes a durable titanium-alloy pot with a high capacity of approximately 925 lbs (420 kg) of solder, making it ideal for both leaded and lead-free applications. Mounted on a sturdy carriage with motorized Y-axis and Z-axis controls, the system allows for easy access and streamlined maintenance.

For manufacturers needing ultimate flexibility, the dual-pot configuration enables effortless switching between different solder compositions. This rapid-change capability is especially beneficial for facilities transitioning to lead-free production or contract manufacturers managing mixed-solder requirements. By swapping out the entire carriage and pot assembly, operators can quickly switch solder types, reducing downtime and enhancing production efficiency.

Enhance Production Efficiency with Inlet and Unload Conveyors

Manncorp’s WL-100M-L1 Wave Solder Loader and WU-120M-H1 Wave Soldering Belt Unloader are engineered to streamline wave soldering operations and improve overall efficiency.

The WL-100M-L1 Wave Solder Loader is a fully adjustable, chain-driven inlet conveyor designed to feed assemblies up to 13.78" (350 mm) wide directly into the wave solder machine. It offers adjustable travel speed, conveyor angle, and height, all within a durable aluminum frame for long-lasting performance and reliability.

For post-soldering transport, the WU-120M-H1 Wave Soldering Belt Unloader utilizes a heat-resistant, non-slip belt to safely transfer soldered assemblies from the wave soldering system. Its adjustable height, angle, and speed ensure a seamless workflow. With a variable speed range of 1.5 to 26.2 ft/min (500 - 800 mm/min), it provides precise control as PCBs move toward operators or downstream processing equipment.